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JAZ20/600X Glass Bottle Oral Liquid Automatic Foreign Object Inspection Machine


Automatic foreign object inspection machine for glass bottle intravenous infusions

Details

Details

Main Uses

Primarily used for detecting visible foreign particles (including glass shards, fibers, hair, white clumps, white spots, etc.), liquid levels, and charred ends (optional) in ampoule injectables.

 

How it works

This machine utilizes the principle of machine vision: after the product being inspected rotates at high speed, it is brought to a controlled stop. An industrial camera then continuously captures images, which are subsequently analyzed by a computer system to determine whether the product meets quality standards—and automatically sorts out合格品 (qualified products) from 不合格品 (non-qualified products).

 

Process Flow

Product awaiting inspection → Bottle feeding → Bottle-feeding indexing wheel (for inspecting large glass containers) → Bottle pressing and clamping → Bottle spinning → Braking → Image capture → Image processing and analysis → Bottle ejection → Separation of合格品 (qualified products) and 不合格品 (non-qualified products)

 

Main Technical Parameters

Applicable scope: 1–20 ml ampoules, aqueous injections, etc.

Testing items: Visible foreign objects (glass shards, fibers, hair, white particles, white spots, etc.), liquid level, and charred ends (optional).

Detection speed: 600 bottles per minute

Detection accuracy: 40 μm (adjustable)

Capacitance: 9.5 kW

Voltage: 380V, 50Hz

Workbench height: 925mm

External dimensions: 2575mm × 2475mm × 2000mm (Length × Width × Height)

Net weight: Approximately 3,500 kg

 

Key Features

  • The entire machine features a newly designed, patented technology with an innovative and more rational structure, ensuring stable operation and convenient maintenance.
  • The entire machine features full servo drive, ensuring more precise transmission and making operation and adjustment even more convenient.
  • It employs the internationally recognized top-and-bottom clamping bottle-holding method, along with a patented rotary bottle-driving mechanism that ensures both stable bottle gripping and consistent rotation speed—while also making cleaning and maintenance more convenient.
  • There is a specially designed large glass inspection station.
  • The rotary bottle servo system and the detection device are both mounted on the tabletop, which completely isolates the underlying transmission mechanism. This design ensures convenient and straightforward operation and maintenance, making it easy to clean without causing any contamination to the equipment.
  • All specification parts feature a quick-change loading and unloading system, while the large plate uses servo-driven automatic lifting for even faster replacement of components.
  • Using a screw conveyor for bottle feeding ensures seamless coordination when the machine is connected in a front-to-back line.
  • It features multiple fault alarms and protection functions; when a malfunction occurs or improper operation takes place, the machine will either sound an alarm or shut down, while simultaneously displaying the cause of the failure.
  • All test data can be saved, uploaded, and printed.

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Main Uses

Primarily used for detecting visible foreign particles (including glass shards, fibers, hair, white clumps, white spots, etc.), liquid levels, and charred ends (optional) in ampoule injectables.

 

How it works

This machine utilizes the principle of machine vision: after the product being inspected rotates at high speed, it is brought to a controlled stop. An industrial camera then continuously captures images, which are subsequently analyzed by a computer system to determine whether the product meets quality standards—and automatically sorts out合格品 (qualified products) from 不合格品 (non-qualified products).

 

Process Flow

Product awaiting inspection → Bottle feeding → Bottle-feeding indexing wheel (for inspecting large glass containers) → Bottle pressing and clamping → Bottle spinning → Braking → Image capture → Image processing and analysis → Bottle ejection → Separation of合格品 (qualified products) and 不合格品 (non-qualified products)

 

Main Technical Parameters

Applicable scope: 1–20 ml ampoules, aqueous injections, etc.

Testing items: Visible foreign objects (glass shards, fibers, hair, white particles, white spots, etc.), liquid level, and charred ends (optional).

Detection speed: 600 bottles per minute

Detection accuracy: 40 μm (adjustable)

Capacitance: 9.5 kW

Voltage: 380V, 50Hz

Workbench height: 925mm

External dimensions: 2575mm × 2475mm × 2000mm (Length × Width × Height)

Net weight: Approximately 3,500 kg

 

Key Features

  • The entire machine features a newly designed, patented technology with an innovative and more rational structure, ensuring stable operation and convenient maintenance.
  • The entire machine features full servo drive, ensuring more precise transmission and making operation and adjustment even more convenient.
  • It employs the internationally recognized top-and-bottom clamping bottle-holding method, along with a patented rotary bottle-driving mechanism that ensures both stable bottle gripping and consistent rotation speed—while also making cleaning and maintenance more convenient.
  • There is a specially designed large glass inspection station.
  • The rotary bottle servo system and the detection device are both mounted on the tabletop, which completely isolates the underlying transmission mechanism. This design ensures convenient and straightforward operation and maintenance, making it easy to clean without causing any contamination to the equipment.
  • All specification parts feature a quick-change loading and unloading system, while the large plate uses servo-driven automatic lifting for even faster replacement of components.
  • Using a screw conveyor for bottle feeding ensures seamless coordination when the machine is connected in a front-to-back line.
  • It features multiple fault alarms and protection functions; when a malfunction occurs or improper operation takes place, the machine will either sound an alarm or shut down, while simultaneously displaying the cause of the failure.
  • All test data can be saved, uploaded, and printed.

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