+
  • 7月21日 (2)(3).mp4
  • a12.jpg

JLYWB500/300 & JLYWB100/300 Glass Bottle Large-Volume Parenteral Solution Inspection and Leak Detection Integrated Machine


Automatic foreign object inspection machine for glass bottle intravenous infusions

Details

Details

Main Uses

The equipment is primarily used for detecting visible foreign objects and certain appearance defects in large-volume parenteral products packaged in glass bottles at pharmaceutical factories. Foreign object detection items include glass shards, hair, white particles, and more, while appearance inspection covers issues such as improper capping. Additionally, the leak-testing component performs comprehensive sealing tests on various areas of the container, including the bottle body, bottom, and neck.

 

How it works

Light Inspection Section: Utilizes machine vision principles to detect visible foreign objects and assess appearance.

Visible foreign object detection: The product being inspected is rapidly braked while spinning at high speed, while the liquid medicine inside the container continues to rotate rapidly due to inertia. At this moment, the machine vision system captures multiple images continuously, analyzes them, and determines whether the product meets quality standards.

Appearance defect detection: The product to be inspected is slowly rotated more than 360 degrees, and simultaneously, the machine vision system continuously captures and analyzes images to determine whether the product’s appearance meets quality standards.

Leak Detection Section: Employs the high-voltage discharge principle to perform sealing tests on containers.

 

Process Flow

Goods awaiting inspection → Screw-dividing bottle feeder → Bottle-feeding indexing turntable → Visual capping inspection → Foreign object detection → Light inspection bottle-discharging indexing turntable → Leak-testing screw mechanism → Pharmaceutical bottle leakage detection → Qualified and non-qualified products discharged separately

 

Main Technical Parameters

Production Capacity: JLYWB500/300 200 × (1 ± 10%) bottles/minute

     JLYWB100/300 300 × (1 ± 10%) bottles/min

Applicable specifications: 50–500 mL

Voltage: 380V; 50Hz

Total Power: JLYWB500/300 18kW

    JLYWB100/300 11.5kW

Working height: 920 mm

External dimensions:

JLYWB500/300 6190×2500×2140 (mm) (L×W×H)

JLYWB100/300 5410×2046×2100(mm) (L×W×H)

Net weight: JLYWB500/300 approximately 6,500 kg

   JLYWB100/300 Approximately 4500 kg

 

Key Features

  • The entire machine features servo-driven operation, boasts a compact structure, ensures smooth running, and delivers reliable safety.
  • The specifications can be changed quickly and easily, and the entire machine features an automatic lifting and lowering design.
  • Utilizing ultra-high-speed, high-resolution industrial cameras for precise detection.
  • 360-degree, all-round detection with no blind spots.
  • All key electrical components, bearings, and more are sourced from leading domestic and international brands.
  • Fully independently developed, featuring patented designs in multiple areas, and possessing complete independent intellectual property rights.

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Main Uses

The equipment is primarily used for detecting visible foreign objects and certain appearance defects in large-volume parenteral products packaged in glass bottles at pharmaceutical factories. Foreign object detection items include glass shards, hair, white particles, and more, while appearance inspection covers issues such as improper capping. Additionally, the leak-testing component performs comprehensive sealing tests on various areas of the container, including the bottle body, bottom, and neck.

 

How it works

Light Inspection Section: Utilizes machine vision principles to detect visible foreign objects and assess appearance.

Visible foreign object detection: The product being inspected is rapidly braked while spinning at high speed, while the liquid medicine inside the container continues to rotate rapidly due to inertia. At this moment, the machine vision system captures multiple images continuously, analyzes them, and determines whether the product meets quality standards.

Appearance defect detection: The product to be inspected is slowly rotated more than 360 degrees, and simultaneously, the machine vision system continuously captures and analyzes images to determine whether the product’s appearance meets quality standards.

Leak Detection Section: Employs the high-voltage discharge principle to perform sealing tests on containers.

 

Process Flow

Goods awaiting inspection → Screw-dividing bottle feeder → Bottle-feeding indexing turntable → Visual capping inspection → Foreign object detection → Light inspection bottle-discharging indexing turntable → Leak-testing screw mechanism → Pharmaceutical bottle leakage detection → Qualified and non-qualified products discharged separately

 

Main Technical Parameters

Production Capacity: JLYWB500/300 200 × (1 ± 10%) bottles/minute

     JLYWB100/300 300 × (1 ± 10%) bottles/min

Applicable specifications: 50–500 mL

Voltage: 380V; 50Hz

Total Power: JLYWB500/300 18kW

    JLYWB100/300 11.5kW

Working height: 920 mm

External dimensions:

JLYWB500/300 6190×2500×2140 (mm) (L×W×H)

JLYWB100/300 5410×2046×2100(mm) (L×W×H)

Net weight: JLYWB500/300 approximately 6,500 kg

   JLYWB100/300 Approximately 4500 kg

 

Key Features

  • The entire machine features servo-driven operation, boasts a compact structure, ensures smooth running, and delivers reliable safety.
  • The specifications can be changed quickly and easily, and the entire machine features an automatic lifting and lowering design.
  • Utilizing ultra-high-speed, high-resolution industrial cameras for precise detection.
  • 360-degree, all-round detection with no blind spots.
  • All key electrical components, bearings, and more are sourced from leading domestic and international brands.
  • Fully independently developed, featuring patented designs in multiple areas, and possessing complete independent intellectual property rights.

Inquiry