JAYL600 Fully Automatic Light Inspection and Leak Detection Integrated Machine

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Main Uses

Primarily used for detecting visible foreign particles (including glass shards, fibers, hair, white clumps, white spots, etc.) in ampoule injectables, as well as checking for liquid levels and leaks (such as micro-pores or cracks). It is also suitable for testing oral liquids and water-based injections in vials.

Detection Principle

This machine uses machine vision principles to detect visible foreign objects: the product being inspected is brought to a stop after high-speed rotation, and an industrial camera continuously captures images. These images are then analyzed by a computer system to determine whether the product meets quality standards. For leak detection, the machine employs a high-voltage discharge principle, automatically separating合格品 (qualified products) from 不合格品 (non-qualified products).

Process Flow

Goods awaiting inspection → Conveyor belt feeds bottles → Bottle-dividing screw aligns bottles → Bottle-guiding wheel sorts bottles → Bottle-pressing mechanism → Bottle-rotating unit → Braking system → Image capture → Image processing and analysis → Bottle-transition sorting by guiding wheel → Non-uniform screw divides bottles → Leak testing → Qualified and non-qualified products are separated via a guiding-wheel system

Main Technical Parameters

Applicable scope: 1–20 ml ampoule injections; oral liquids, water-based injectables in vials, and more

Testing items: Visible foreign objects (glass shards, fibers, hair, white particles, white spots, etc.), liquid level, and leakage (micro-pores, cracks).

Detection speed: 600 bottles per minute

Detection accuracy: Visible foreign objects, ≥40 μm (adjustable); leaks, including micropores and cracks ≥0.1 μm in size.

Capacitance: 11.5 kW

Voltage: 380V, 50Hz

Workbench height: (920 ± 40) mm

External dimensions: 3920mm x 2074mm x 2000mm (length × width × height)

Net weight: Approximately 4,700 kg

Key Features

• The entire machine features fully servo-driven operation and is designed with multiple patented technologies, boasting completely independent intellectual property rights.
• Visible foreign object detection complies with the prevailing Knapp rule.
• Leak detection can identify even the tiniest pores and cracks that traditional methods fail to detect.
• Key components are manufactured using CNC precision machining; major purchased parts come from internationally renowned brands, ensuring stable and reliable equipment operation.
• The rotary bottle servo system and the detection device are both mounted on the panel, effectively preventing damage to the equipment's transmission and electrical components caused by pharmaceutical solutions and cleaning fluids, while ensuring easy maintenance.
• All specification parts feature a quick-change loading system, and the large plate uses servo-driven automatic lifting, making it simple and fast to replace the specification parts.
• Using a non-uniformly spaced screw for bottle feeding, the machine can handle standalone production as well as seamless operation when connected in a front-to-back line.
• The independently developed high-frequency, high-voltage power supply delivers low energy, short duration, and minimal current to the product, ensuring no secondary damage is inflicted on the pharmaceuticals.
• It features fault alarm and fault display functions; includes door-open stop, ozone catalysis, and electromagnetic protection functions.
• All test data can be stored, uploaded, and printed.