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JYWZ400 pre-filled syringe foreign object automatic inspection machine
Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.
Category
Automatic foreign object inspection machine for glass bottle intravenous infusions
Details
Main Use
The equipment is mainly used for the detection of visible foreign objects and some appearance defects in water injection drugs such as pre-filled syringes in pharmaceutical factories. Foreign object detection items include glass chips, hair, and self-blocks, while appearance detection items include: defects in stoppers and cone-shaped caps.
Working Principle
It utilizes machine vision principles to detect visible foreign objects and appearance.
Visible foreign object detection: When the product being inspected is rapidly braked during high-speed rotation, the liquid inside the container continues to rotate at high speed due to inertia. At this time, the machine vision system continuously takes multiple images, and calculates and analyzes to determine whether the product is qualified.
Appearance defect detection: The product being inspected rotates slowly more than 360 degrees. Simultaneously with the rotation, the machine vision system continuously acquires and analyzes images to determine whether the product's appearance is qualified.
Process Flow
Items to be inspected → Screw feeding and bottle feeding → Edge and stopper bottom detection → 180° flip → Bottle feeding and pulling plate → Cone cap detection → Stopper side detection → Foreign object detection → Lamp inspection and bottle pulling plate → Bottle output screw → 180° flip → Qualified and unqualified products are output separately
Main Technical Parameters
Production capacity: 400 x (1 ± 10%) bottles/minute.
Applicable specifications: 1--20mL
Voltage: 380V; 50Hz
Total power: 9.5kW
Working height: 960mm
Dimensions: 2587.5 x 1544 x 2000 (mm) (L*W*H)
Net weight: Approximately 2000kg
Worktable height: 925mm
Main Features
- The whole machine adopts servo drive, compact structure, stable operation, and reliable safety.
- Specifications can be changed quickly and easily.
- It uses ultra-high-speed, high-resolution industrial cameras for high detection accuracy.
- 360-degree blind-free, all-round detection.
- All key electrical components, bearings, etc., use first-line domestic and international brands, are completely independently developed, and use patented designs in many places, with completely independent intellectual property rights.
Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.
Main Use
The equipment is mainly used for the detection of visible foreign objects and some appearance defects in water injection drugs such as pre-filled syringes in pharmaceutical factories. Foreign object detection items include glass chips, hair, and self-blocks, while appearance detection items include: defects in stoppers and cone-shaped caps.
Working Principle
It utilizes machine vision principles to detect visible foreign objects and appearance.
Visible foreign object detection: When the product being inspected is rapidly braked during high-speed rotation, the liquid inside the container continues to rotate at high speed due to inertia. At this time, the machine vision system continuously takes multiple images, and calculates and analyzes to determine whether the product is qualified.
Appearance defect detection: The product being inspected rotates slowly more than 360 degrees. Simultaneously with the rotation, the machine vision system continuously acquires and analyzes images to determine whether the product's appearance is qualified.
Process Flow
Items to be inspected → Screw feeding and bottle feeding → Edge and stopper bottom detection → 180° flip → Bottle feeding and pulling plate → Cone cap detection → Stopper side detection → Foreign object detection → Lamp inspection and bottle pulling plate → Bottle output screw → 180° flip → Qualified and unqualified products are output separately
Main Technical Parameters
Production capacity: 400 x (1 ± 10%) bottles/minute.
Applicable specifications: 1--20mL
Voltage: 380V; 50Hz
Total power: 9.5kW
Working height: 960mm
Dimensions: 2587.5 x 1544 x 2000 (mm) (L*W*H)
Net weight: Approximately 2000kg
Worktable height: 925mm
Main Features
- The whole machine adopts servo drive, compact structure, stable operation, and reliable safety.
- Specifications can be changed quickly and easily.
- It uses ultra-high-speed, high-resolution industrial cameras for high detection accuracy.
- 360-degree blind-free, all-round detection.
- All key electrical components, bearings, etc., use first-line domestic and international brands, are completely independently developed, and use patented designs in many places, with completely independent intellectual property rights.
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