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JLYWB500/300 JLYWB100/300 Glass bottle large volume infusion visual inspection and leak detection integrated machine


Automatic foreign object inspection machine for glass bottle intravenous infusions

Details

Details

Main Use

The equipment is mainly used for the detection of visible foreign objects and some appearance defects in large-volume intravenous drug glass bottles in pharmaceutical factories. Foreign object detection items include glass chips, hair, white blocks, etc., and appearance inspection items include: poor capping, etc. The leak detection part performs full-coverage sealing detection on the container body, bottom, and neck.

 

Working Principle

Lamp inspection part: Uses machine vision principles to detect visible foreign objects and appearance.

Visible foreign object detection: When the product being inspected is rapidly braked during high-speed rotation, the medicinal liquid inside the container continues to rotate at high speed due to inertia. At this time, the machine vision system continuously takes multiple images and analyzes the calculation to determine whether the product is qualified.

Appearance defect detection: The product being inspected rotates slowly more than 360 degrees. During rotation, the machine vision system continuously acquires and analyzes images to determine whether the product appearance is qualified.

Leak detection part: Uses high-voltage discharge principle to detect the sealing of the container.

 

Process Flow

Items to be inspected → Screw feeding → Bottle feeding turntable → Appearance capping inspection → Foreign object inspection → Lamp inspection out bottle turntable → Leak detection screw → Medicine bottle leak detection → Qualified and unqualified products are discharged separately

 

Main Technical Parameters

Production capacity: JLYWB500/300 200×(1±10%) bottles/minute

     JLYWB100/300 300×(1±10%) bottles/minute

Applicable specifications: 50-500mL

Voltage: 380V; 50Hz

Total power: JLYWB500/300 18kW

    JLYWB100/300 11.5kW

Working height: 920mm

Dimensions:

JLYWB500/300 6190×2500×2140(mm)(L*W*H)

JLYWB100/300 5410×2046×2100(mm)(L*W*H)

Net weight: JLYWB500/300 Approximately 6500kg

   JLYWB100/300 Approximately 4500kg

 

Main Features

  • The whole machine adopts servo drive, compact structure, stable operation, and reliable safety.
  • Specifications are easy and quick to change, and the whole machine large disk adopts automatic lifting and lowering design.
  • Uses ultra-high-speed, high-resolution industrial cameras for high detection accuracy.
  • 360-degree no dead angle, all-round detection.
  • All key electrical components, bearings, etc., use first-line domestic and international brands.
  • Completely independently developed, using patented designs in many places, with completely independent intellectual property rights.

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Main Use

The equipment is mainly used for the detection of visible foreign objects and some appearance defects in large-volume intravenous drug glass bottles in pharmaceutical factories. Foreign object detection items include glass chips, hair, white blocks, etc., and appearance inspection items include: poor capping, etc. The leak detection part performs full-coverage sealing detection on the container body, bottom, and neck.

 

Working Principle

Lamp inspection part: Uses machine vision principles to detect visible foreign objects and appearance.

Visible foreign object detection: When the product being inspected is rapidly braked during high-speed rotation, the medicinal liquid inside the container continues to rotate at high speed due to inertia. At this time, the machine vision system continuously takes multiple images and analyzes the calculation to determine whether the product is qualified.

Appearance defect detection: The product being inspected rotates slowly more than 360 degrees. During rotation, the machine vision system continuously acquires and analyzes images to determine whether the product appearance is qualified.

Leak detection part: Uses high-voltage discharge principle to detect the sealing of the container.

 

Process Flow

Items to be inspected → Screw feeding → Bottle feeding turntable → Appearance capping inspection → Foreign object inspection → Lamp inspection out bottle turntable → Leak detection screw → Medicine bottle leak detection → Qualified and unqualified products are discharged separately

 

Main Technical Parameters

Production capacity: JLYWB500/300 200×(1±10%) bottles/minute

     JLYWB100/300 300×(1±10%) bottles/minute

Applicable specifications: 50-500mL

Voltage: 380V; 50Hz

Total power: JLYWB500/300 18kW

    JLYWB100/300 11.5kW

Working height: 920mm

Dimensions:

JLYWB500/300 6190×2500×2140(mm)(L*W*H)

JLYWB100/300 5410×2046×2100(mm)(L*W*H)

Net weight: JLYWB500/300 Approximately 6500kg

   JLYWB100/300 Approximately 4500kg

 

Main Features

  • The whole machine adopts servo drive, compact structure, stable operation, and reliable safety.
  • Specifications are easy and quick to change, and the whole machine large disk adopts automatic lifting and lowering design.
  • Uses ultra-high-speed, high-resolution industrial cameras for high detection accuracy.
  • 360-degree no dead angle, all-round detection.
  • All key electrical components, bearings, etc., use first-line domestic and international brands.
  • Completely independently developed, using patented designs in many places, with completely independent intellectual property rights.

Inquiry