JYWDY600 fully automatic vial inspection machine

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Main Use

Mainly used for the detection of visible foreign matter (including glass chips, fibers, hair, white blocks, white spots, etc.) in vials of water injections; it can also be used for defect detection of lyophilized powder in vials (including powder cake defects, powder cake height, capping, etc.).

Working Principle

This machine adopts the principle of machine vision. After the product being inspected rotates at high speed and then stops, the industrial camera continuously takes pictures to acquire images. After computer system analysis, it judges whether the inspected product is qualified and automatically separates qualified and unqualified products.

When detecting lyophilized powder, the inspected medicine rotates slowly and evenly, the camera tracks and takes pictures, continuously acquires images, and then performs image analysis to determine whether the inspected product is qualified and automatically rejects unqualified products.

Process Flow

Product to be inspected → Auger feeding → Bottle pressing and clamping → Bottle rotation → Braking → Photographing → Image processing and analysis → Bottle output → Separation of qualified and unqualified products

Main Technical Parameters

Applicable scope: Vials of water injections and lyophilized powder with a diameter less than 22mm;

Inspection items: Water injection inspection for visible foreign matter (glass chips, fibers, hair, white blocks, white spots, etc.), abnormal filling volume, floating objects, large glass at the bottom, poor capping, damaged plastic caps and color spots, etc.; Lyophilized powder inspection for powder cake defects (powder cake shrinkage, cavities, bottom melting, foreign matter on the outer surface), powder cake height, bottle body appearance, cracks, abnormal filling volume, stones, poor capping, damaged plastic caps and color spots, etc.;

Inspection speed: 600 (1±5%) bottles/minute;

Inspection accuracy: 40ìm (adjustable, applicable to water injections);

Power capacity: 9.5kW;

Voltage: 380V, 50Hz;

Worktable height: 960mm;

Dimensions: 2481mm×2467mm×1800mm (length×width×height, excluding the feeding platform and connecting conveyor belt);

Net weight: Approximately 3500kg.

Main Features

• The whole machine adopts a new patented technology design, with a novel and more reasonable structure, stable operation, and convenient operation and maintenance;
• The whole machine adopts full servo drive, making the transmission more precise and the operation adjustment more convenient;
• It adopts the internationally common upper and lower clamping method, and adopts a patented bottle-rotating power structure, which ensures both the stability of bottle clamping and the consistency of bottle-rotating speed, and facilitates cleaning and maintenance;
• The bottle-rotating servo system and the detection device are both set on the top panel, and the entire top panel completely isolates the transmission device below, making operation, maintenance, and cleaning more convenient and simple;
• All specifications are adopted with a quick loading and unloading method, making the replacement of specifications more convenient;
• It adopts auger feeding, which can meet the linkage requirements when the machine is connected to the front and rear;
• It has various fault alarm and protection functions. When a fault occurs or the operation is improper, the machine will alarm or stop, and display the cause of the fault;
• All inspection data can be saved, uploaded, and printed;
• Mature optical system and algorithm program, the optimal detection scheme is formulated according to the actual situation;
• The main components such as the auger and the dial wheel are processed by precision CNC machining. Light sources, lenses, and main electrical components are selected from internationally renowned brands.