JYP/300 Automatic foreign object inspection machine for liquor

Mainly engaged in the research and development of ceramic new material valves, with metal valves (gate valves, globe valves, ball valves, butterfly valves) as a secondary business. Ceramic valves have been successfully applied in many new energy battery material plants, thermal power plants, nuclear power plants, chemical plants, steel plants, coal chemical industry, polysilicon and other industries, and have been listed as special-purpose products, contributing to energy conservation and environmental protection for enterprises and society.

Equipment Overview and Working Principle

The equipment is mainly used for the detection of foreign objects in alcoholic beverages in the food industry. The detection content includes internal residues, glass, hair and other foreign objects in the liquor, as well as the appearance inspection of the bottle head.

After the pre-process of the product to be inspected is completed, it is conveyed to the bottle infeed track of the equipment. The bottle infeed track sends the bottles to the infeed screw, which evenly spaces and feeds the bottles into the infeed indexing plate. The infeed indexing plate rotates counterclockwise, conveying the items to be inspected to the inspection turntable for inspection. The turntable moves clockwise, and the bottle rotating seat and bottle pressing head on the inspection turntable center and fix the bottle vertically. Then, the items to be inspected are continuously inspected by three stations (one appearance station and two foreign object stations) in sequence. The capping station performs detection while rotating the bottle; at the foreign object detection station, the items to be inspected are subjected to high-speed rotation, braking, bottle rotation stop, continuous high-speed tracking photography, image analysis and processing, etc. After the inspection is completed, the bottle reaches the handover point between the inspection turntable and the outfeed indexing plate, the bottle pressing head rises, and the bottle enters the outfeed indexing plate. The outfeed indexing plate rotates counterclockwise, sending the bottle to the rejection mechanism, which sends the unqualified products to the defective product channel, and the qualified products enter the qualified product channel, completing all inspection procedures.

Main Applications

The equipment is suitable for 50ml to 500ml liquor bottles; used to detect visible foreign objects inside the liquor solvent and cap appearance defects. Specific content includes:

1) Foreign objects such as color spots, black spots, white spots, hair, fibers, glass chips, insects, and paper scraps.

2) Cap defects such as missing caps, damage, skirts, curled edges, high and low caps, abnormal patterns, and color spots.

3) Abnormal solvent filling volume.

Main Technical Parameters

Speed: 0-300 bottles/minute; Detection accuracy: 60μm.

Applicable range: 50-500mL liquor bottles, the outer bottle wall should be dry and clean.

Voltage: 380V 50Hz.

Power: 16.5kW.

Working height: 950mm (adjustable).

Dimensions: 5095×2500×2195 (length×width×height).

Net weight: Approximately 4500kg.

Main Features

• The equipment has a compact structure, beautiful appearance, and stable operation.
• It uses internationally leading brand servo motors for precise control.
• Torque sensors are installed at all transmission positions to effectively prevent bottle jams.
• It uses high-resolution, high-speed cameras imported from Germany for stable and reliable detection.
• The equipment has a floating foreign object detection function and can detect obvious floating foreign objects on the liquid surface; customers can choose to add a floating foreign object detection station with better detection effect as needed.
• The equipment has an AI learning function.
• The bottle head detection uses 360-degree blind-spot-free shooting for all-round detection.
• The servo motor bottle rotation can effectively adjust the bottle rotation speed for different types of foreign objects.
• Sensors are installed on the front and rear bottle infeed and outfeed tracks to achieve a bottle jam shutdown function.
• The equipment has high safety performance and a door opening shutdown function.
• All data has saving, printing, audit trail, three-level permission, and fault alarm analysis functions.