A detection expert that leaves defective ampoules with nowhere to hide.

Glass shards, micropores, inaccurate fill volume ……

It uses “A keen eye for detail” plus “high-voltage vigilance” pin down every potential hazard one by one.

A freshly filled and sealed ampoule quietly surveyed its surroundings. It felt a little smug inside. — A microscopic crack, thinner than a strand of hair, is hidden at the bottom of the bottle, and inside there is a fiber that is almost invisible to the naked eye.

“A lamp‑inspection machine? An old acquaintance. As long as it spins fast enough, they can’t even make me out,” it muttered under its breath.

Just as I was thinking that, the conveyor belt kicked into motion. It was fed into a large, silver-gray machine.

The nameplate on the machine reads: Traditional Chinese medicine machine JAYL400 Fully Automatic Integrated Lamp Inspection and Leak Detection Machine.

“Please begin your performance.”

As soon as the ampoules enter the inspection area, they are set spinning at high speed.

Three groups of fill lights illuminate from below, while a single back light is added from the side. Glass shards, metal, insects, hair, fibers, dark spots, white spots, color specks, paper scraps, plastic… ……

Whether reflective or translucent, everything is captured in high-definition images and fed into the machine’s “brain.”

“Isn’t this just taking a photo? What if we happen to miss something?” The ampoule was stubborn.

The machine didn’t speak. Its… Deep-learning algorithms run in the “brain,” having seen the “faults” of tens of thousands of bottles.

Not to mention a single fiber or a speck of metal— even a tiny, translucent white fragment can be detected in a split second.

“I checked the fill volume as well,” the machine added.

“More, less, full bottle, empty bottle—easy to tell at a glance.”

It turns out that liquid-level detection is performed at the same workstation, so there’s no need to make a second trip.

The ampoule is a bit flustered: “I… I’m sure my measurements are accurate—don’t go spreading rumors.” The machine ignored it and kept moving forward. Before the ampoule could even breathe a sigh of relief, the machine spoke again: “Abnormalities such as incorrect color, cloudy solution, spoilage, or crystallization—none of these will slip through either.”

The ampoule began to break into a cold sweat. The moment it dreaded most was upon it.

That tiny crack at the bottom of the bottle—initially, we thought it would go undetected. Conventional water‑leak testing couldn’t pick it up, and vacuum decay was barely sufficient. But this machine is different; it integrates high‑voltage discharge leak‑detection technology.

The electrode is gently brought close to the bottle wall, and the high-voltage electric field sweeps across every part of the bottle’s surface.

Where cracks exist, the leakage current subtly changes and is instantly detected by the sensor.

What is the accuracy? 0.2 μm.

Not even a hole hundreds of times thinner than a strand of hair can slip through.

“Beep—” A soft sound, and the ampoule was flagged as: non‑conforming.

“How could that be…” Before it could finish, it was separated from the production line by the rotary selector.

That’s a Bernoulli positive-pressure adsorption bottle‑splitting device—it protects the vial and reduces the need for gas‑line maintenance.

By the way — When equipped with the bottle‑cap inspection module, no matter whether the cap is pointed, flat, dented, bubbled, skewed, streaked, carbonated, made of glass, or has color spots—any deviation from a proper appearance will be detected.

This person Just how formidable is the “examiner”?

The JAYL400, JAYL600, and JAYL800 trio are the “all‑round quality inspectors” of the pharmaceutical industry.

Visible foreign object

Glass, metal, insects, hair, fibers, black spots, white spots, color dots, paper scraps, plastic, and so on.

Leak detected.

Micropores and cracks—complete coverage by high-voltage discharge. — Not a single part left out: bottle cap, neck, body, and bottom.

Conveniently measure the fill volume.

No additional workstations are required; lamp inspection is completed concurrently.

You can still check the appearance.

Bottle‑neck carbonization, surface defects (optional), deep learning + Dual redundancy with traditional algorithms

⚠️ Moreover, it’s not a “solo player”—it seamlessly integrates with SCADA systems, enabling data storage, upload, and printing, with full traceability throughout the entire process.

✨ Three models, three types. “Character persona”

Big brother The JAYL800 delivers the most powerful performance, with top speed; the second brother, the JAYL600, is both fast and stable; and the younger sibling, the JAYL400, is nimble and compact. Just choose based on your production capacity and testing requirements.

️

In terms of design “Clever little tricks”—all designed to save you hassle.

Patent Market Structure: Both the light source and the rotary bottle motor are mounted above the work platform, effectively eliminating the risk of liquid leakage into the equipment and making cleaning and maintenance exceptionally convenient. The turntable remains fixed—no need to adjust it up or down—and is compatible with all standard bottle sizes, so no tedious recalibration is required.

Bernoulli bottle flip + Quick installation of standard parts: Changeover takes just a few minutes, and there’s less to maintain in the gas‑line system.

Precision Tracking Servo + High-precision gear pair: The image is clear, and it doesn’t shake no matter how long you run.

In-house developed host computer software: Compliant with pharmaceutical standards, supports customization, and is easy to operate.

​​​​​​​

Finally, the ampoule said something.

“I’m convinced.”

From now on, I’ll just stick to being a good medicine.

Don’t even think about dodging the inspection. ”

Welcome to Zhengzhong!

JAYL400 / JAYL600/ JAYL800
One bottle, one inspection; not a single loophole.
Want it to help you “keep an eye on” the production line?

Feel free to leave a comment or send me a direct message!

Like + Watching

Let more pharmaceutical companies see this machine. “Jack of all trades”～